Ultra-Precision Optical Machining ndi Ntchito Yofunikira ya Precision Chillers

Ultra-precision Optical Machining ndiyofunikira kwambiri popanga zida zogwira ntchito kwambiri zama foni a m'manja, makina apamlengalenga, ma semiconductors, ndi zida zapamwamba zojambulira. Pamene kupanga kumakankhira ku kulondola kwa mulingo wa nanometer, kuwongolera kutentha kumakhala chinthu chofunikira kwambiri pakuonetsetsa kuti bata ndi kubwerezabwereza. Nkhaniyi ikupereka chithunzithunzi cha makina owoneka bwino kwambiri, momwe msika umayendera, zida zodziwika bwino, komanso kufunikira kokulirapo kwa zoziziritsa kukhosi posunga makina olondola.

1. Kodi Ultra-Precision Optical Machining ndi chiyani?
Ultra-precision Optical Machining ndi njira yotsogola yopangira makina omwe amaphatikiza zida zamakina olondola kwambiri, makina oyezera olondola kwambiri, komanso kuwongolera zachilengedwe. Cholinga chake ndi kukwaniritsa mawonekedwe a sub-micrometer molondola ndi nanometer kapena sub-nanometer pamwamba roughness. Ukadaulowu umagwiritsidwa ntchito kwambiri popanga kuwala, uinjiniya wamlengalenga, kukonza ma semiconductor, ndi zida zolondola.

Ma Benchmarks a Makampani
* Kulondola kwa Fomu: ≤ 0.1 μm
* Kukula Kwapamtunda (Ra/Rq): Nanometer kapena sub-nanometer level

2. Chidule cha Msika ndi Maonedwe a Kukula
Malinga ndi YH Research, msika wapadziko lonse lapansi wamakina olondola kwambiri adafika pa 2.094 biliyoni RMB mu 2023 ndipo akuyembekezeka kukula mpaka 2.873 biliyoni RMB pofika 2029.
Mumsikawu, zida zopangira makina owoneka bwino kwambiri zinali zamtengo wapatali pa 880 miliyoni RMB mu 2024, zomwe zikuyembekezeka kufika 1.17 biliyoni RMB pofika 2031 ndi 4.2% CAGR (2025-2031).

Zochitika Zachigawo
* North America: Msika waukulu kwambiri, womwe umawerengera 36% ya gawo lonse lapansi
* Europe: Kale inali yolamulira, tsopano ikusintha pang'onopang'ono
* Asia-Pacific: Ikukula mwachangu chifukwa champhamvu zopanga komanso kutengera ukadaulo

3. Zida Zapakati Zomwe zimagwiritsidwa ntchito mu Ultra-Precision Optical Machining
Ultra-mwatsatanetsatane Machining amadalira kwambiri Integrated ndondomeko unyolo. Mtundu uliwonse wa zida umathandizira kulondola kwapang'onopang'ono pakukonza ndikumaliza zida za kuwala.

(1) Ultra-Precision Single-Point Diamond Turning (SPDT)
Ntchito: Amagwiritsa ntchito chida chachilengedwe cha dayamondi chamtundu umodzi popanga zitsulo zopangira ma ductile (Al, Cu) ndi zida za infrared (Ge, ZnS, CaF₂), kumaliza mawonekedwe a pamwamba ndi kupanga makina pamakina amodzi.

Zofunika Kwambiri
* Spindle zokhala ndi mpweya ndi ma liniya oyendetsa magalimoto
* Imakwaniritsa Ra 3-5 nm ndi mawonekedwe olondola <0.1 μm
* Kuzindikira kwambiri kutentha kwa chilengedwe
* Pamafunika kuwongolera kozizira bwino kuti kukhazikike kwa spindle ndi makina a geometry

(2) Magnetorheological Finishing (MRF) System
Ntchito: Amagwiritsa ntchito madzi oyendetsedwa ndi maginito kuti azitha kupukuta mulingo wa nanometer m'malo a aspheric, freeform, ndi mawonekedwe owoneka bwino kwambiri.

Zofunika Kwambiri
* Linearly chosinthika zinthu mlingo kuchotsa
* Imakwaniritsa kulondola kwa fomu mpaka λ/20
* Palibe zokala kapena zowonongeka zapansi panthaka
* Imatulutsa kutentha mu spindle ndi ma coil maginito, zomwe zimafuna kuzizirira kokhazikika

(3) Interferometric Surface Measurement Systems
Ntchito: Miyeso imapanga kupatuka ndi kulondola kwa ma lens, magalasi, ndi mawonekedwe aulere.

Zofunika Kwambiri
* Kusintha kwa Wavefront mpaka λ/50
* Kumanganso pamwamba ndi kusanthula kwamadzi
* Miyezo yobwerezabwereza kwambiri, yosalumikizana
* Zida zamkati zomwe sizingamve kutentha (mwachitsanzo, ma laser a He-Ne, masensa a CCD)

4. Chifukwa Chake Madzi Ozizira Ndi Ofunika Kwambiri pa Ultra-Precision Optical Machining
Ultra-precision Machining imakhudzidwa kwambiri ndi kusiyanasiyana kwamafuta. Kutentha kopangidwa ndi ma spindle motors, makina opukutira, ndi zida zoyezera zowoneka bwino zimatha kuyambitsa kupunduka kwamapangidwe kapena kukulitsa zinthu. Ngakhale kusinthasintha kwa kutentha kwa 0.1 ° C kungakhudze kulondola kwa makina.
Zozizira bwino zimakhazikitsira kutentha kwa koziziritsa, kuchotsa kutentha kochulukirapo, ndikuletsa kusuntha kwa kutentha. Ndi kutentha kwa ± 0.1°C kapena kuposapo, zoziziritsa mwatsatanetsatane zimathandizira kachitidwe ka micron kakang'ono ndi nanometer pakupanga makina, kupukuta, ndi kuyeza.

5. Kusankha Chiller kwa Ultra-Precision Optical Equipment: Zofunikira Zisanu ndi chimodzi
Makina owoneka bwino apamwamba amafunikira zambiri kuposa mayunitsi ozizirira. Zozizira zawo zolondola ziyenera kupereka kuwongolera kodalirika kwa kutentha, kuyenda koyera, ndi kuphatikiza kwanzeru. Mndandanda wa TEYU CWUP ndi RMUP adapangidwira mapulogalamu apamwambawa, opereka izi:

(1) Ultra-Stable Temperature Control
Kukhazikika kwa kutentha kumachokera ku ± 0.1 ° C mpaka ± 0.08 ° C, kuthandiza kusunga zolondola mu zopota, optics, ndi zigawo zikuluzikulu.

(2) Malamulo anzeru a PID
Ma algorithms a PID amayankha mwachangu pakusiyanasiyana kwa kutentha, kuchepetsa kuchulukirachulukira ndikusunga magwiridwe antchito okhazikika.

(3) Kuzungulira Koyera, Kosavunda
Mitundu monga RMUP-500TNP imaphatikizira kusefera kwa 5 μm kuti muchepetse zinyalala, kuteteza ma module a kuwala, ndikuletsa kuchulukana.

(4) Kuchita Kwamphamvu Kupopa
Mapampu okwera kwambiri amatsimikizira kuyenda kosasunthika ndi kukakamiza kwa zigawo monga ma mayendedwe, magalasi, ndi masipiko othamanga kwambiri.

(5) Kulumikizana Kwanzeru ndi Chitetezo
Kuthandizira kwa RS-485 Modbus kumathandizira kuyang'anira nthawi yeniyeni komanso kuwongolera kutali. Ma alarm amitundu ingapo komanso zodziwikiratu zimakulitsa chitetezo chantchito.

(6) Eco-Friendly Refrigerants ndi Certified Compliance
Ozizira amagwiritsa ntchito mafiriji a GWP otsika, kuphatikiza R-1234yf, R-513A, ndi R-32, kukwaniritsa zofunikira za EU F-Gas ndi US EPA SNAP.
Wotsimikizika ku CE, RoHS, ndi REACH miyezo.

Mapeto
Pamene makina owoneka bwino kwambiri akupitilira kulondola kwambiri komanso kulolerana kocheperako, kuwongolera bwino kwamafuta kwakhala kofunika kwambiri. Zozizira zolondola kwambiri zimagwira ntchito yofunika kwambiri poletsa kusuntha kwamafuta, kukonza kukhazikika kwadongosolo, ndikuthandizira magwiridwe antchito a makina apamwamba kwambiri, kupukuta, ndi zida zoyezera. Kuyang'ana m'tsogolo, kuphatikiza matekinoloje oziziritsa mwanzeru ndi kupanga mwatsatanetsatane zikuyembekezeka kupitiliza kusinthika limodzi kuti zikwaniritse zofunikira za m'badwo wotsatira.