I-Ultra-Precision Optical Machining kunye nendima ebalulekileyo yeeChillers ezichanekileyo

I-Ultra-precision optical machining ibalulekile ekuveliseni amacandelo asebenza kakhulu kwii-smartphones, iinkqubo ze-aerospace, i-semiconductors, kunye nezixhobo zokucinga eziphambili. Njengoko imveliso ityhalela ekuchanekeni kwinqanaba le-nanometer, ulawulo lobushushu luba yinto ebalulekileyo ekuqinisekiseni uzinzo kunye nokuphindaphinda. Eli nqaku libonelela ngamagqabantshintshi ngomatshini wokukhanya we-ultra-precision, iintsingiselo zayo zemarike, izixhobo eziqhelekileyo, kunye nokubaluleka okukhulayo kwee -chiller ezichanekileyo ekugcineni ukuchaneka komatshini.

1. Yintoni iUltra-Precision Optical Machining?
I-Ultra-precision optical machining yinkqubo yokuvelisa ephuculweyo edibanisa izixhobo ze-ultra-precision machine, iinkqubo zokulinganisa ngokuchanekileyo, kunye nokulawulwa okungqongqo kwendalo. Injongo yalo kukufezekisa ukuchaneka kwefom ye-sub-micrometer kunye ne-nanometer okanye i-sub-nanometer ebusweni bobunzima. Le teknoloji isetyenziswa ngokubanzi kwi-optical fabrication, ubunjineli be-aerospace, ukusetyenzwa kwe-semiconductor, kunye nesixhobo esichanekileyo.

Iimpawu zoShishino
* Ukuchaneka kweFomu: ≤ 0.1 μm
* Uburhabaxa boMphezulu (Ra/Rq): Inqanaba leNanometer okanye inqanaba le-nanometer engaphantsi

2. Isishwankathelo seMarike kunye neNgcaciso yokuKhula
Ngokutsho koPhando lwe-YH, imarike yehlabathi ye-ultra-precision machining systems ifikelele kwi-2.094 yezigidigidi ze-RMB kwi-2023 kwaye kulindeleke ukuba ikhule ibe yi-2.873 yezigidigidi ze-RMB ngo-2029.
Ngaphakathi kolu rhwebo, izixhobo zoomatshini zokuchaneka zithengiswe kwi-880 yezigidi zeerandi ngo-2024, kunye noqikelelo olufikelela kwi-1.17 yeebhiliyoni zeerandi ngo-2031 kunye ne-4.2% CAGR (2025-2031).

Imizila yeNgingqi
* UMntla Merika: Eyona marike inkulu, ibalelwa kwi-36% yesabelo sehlabathi
* IYurophu: Ngaphambili ibilawula, ngoku iguquka ngokuthe ngcembe
* I-Asiya-Pacific: Ikhula ngokukhawuleza ngenxa yamandla okuvelisa kunye nokwamkelwa kwetekhnoloji

3. Izixhobo ezingundoqo ezisetyenziswa kwi-Ultra-Precision Optical Machining
I-Ultra-precision machining ixhomekeke kwikhonkco lenkqubo edibeneyo. Uhlobo ngalunye lwesixhobo lunegalelo ekuchanekeni okuphezulu ngokuqhubekayo ekubumbeni nasekugqibezeleni amacandelo okukhanya.

(1) UkuJika kweDayimane yenqaku elinye (SPDT)
Umsebenzi: Usebenzisa isixhobo sedayimane esine-crystal yendalo kumatshini wesinyithi se-ductile (Al, Cu) kunye nezixhobo ze-infrared (Ge, ZnS, CaF₂), ukugqiba ukubunjwa kwendawo kunye nokulungiswa kwesakhiwo kwipasi enye.

Ezona mpawu
* I-spindle ethwala umoya kunye ne-linear motor drives
* Ukuphumelela i-Ra 3-5 nm kunye nokuchaneka kwefom <0.1 μm
* Uchaphazeleka kakhulu kubushushu bendalo esingqongileyo
* Ifuna ulawulo oluchanekileyo lokupholisa ukuzinzisa i-spindle kunye nejometri yomatshini

(2) Inkqubo yokuQeda iMagnetorheological (MRF).
Umsebenzi: Kuqeshwa ulwelo olulawulwa yimagnethi ukwenza i-nanometer-level polishing yendawo ye-aspheric, freeform, kunye ne-high-precision optical surfaces.

Ezona mpawu
* Izinga lokususwa kwezinto ezilungelelanisiweyo
* Uphumeza ukuchaneka kwefomu ukuya kuthi ga ku-λ/20
* Akukho mikrwelo okanye umonakalo ongaphantsi komhlaba
* Ivelisa ubushushu kwi-spindle kunye neekhoyili zemagnethi, ezifuna ukupholisa okuzinzileyo

(3) IiNkqubo zoMlinganiselo we-Interferometric Surface Measurement
Umsebenzi: Imilinganiselo yefomu yokutenxa kunye nokuchaneka kwe-wavefront yeelensi, izibuko, kunye ne-freeform optics.

Ezona mpawu
* Isisombululo seWavefront ukuya kuthi ga ku-λ/50
* Ukwakhiwa ngokutsha komphezulu okuzenzekelayo kunye nohlalutyo
* Imilinganiselo ephindaphindwayo, engaqhagamshelwanga
* Amalungu angaphakathi ajongana nobushushu (umzekelo, iilaser ze-He-Ne, izinzwa zeCCD)

4. Kutheni i-Chillers yamanzi ibalulekile kwi-Ultra-Precision Optical Machining
Ukuchaneka kwe-Ultra-precision machining kunovakalelo kakhulu kutshintsho lwe-thermal. Ubushushu obuveliswa ziinjini zokuphotha, iisistim zokupholisha, kunye nezixhobo zokulinganisa i-optical zinokubangela ukuguqulwa kwesakhiwo okanye ukwandiswa kwezinto. Nkqu 0.1°C ukuguquguquka kobushushu kunokuchaphazela ukuchaneka koomatshini.
Izibandisi ezichanekileyo zizinzisa ubushushu bokupholisa, zisusa ubushushu obugqithisileyo, kwaye zithintela ukukhukuliseka kwe-thermal. Ngokuzinza kobushushu obungu-±0.1°C okanye obungcono, izitshizi ezichanekileyo zixhasa ukusebenza kwenqanaba le-sub-micron kunye ne-nanometer kuzo zonke ii-machining, ukupolisha, kunye nemisebenzi yokulinganisa.

5. Ukukhetha i-Chiller ye-Ultra-Precision Optical Equipment: Iimfuno ezintandathu eziphambili
Oomatshini bokukhanya abaphezulu bafuna ngaphezu kweeyunithi zokupholisa eziqhelekileyo. I-chillers yazo echanekileyo kufuneka ihambise ulawulo oluthembekileyo lobushushu, ukujikeleza okucocekileyo, kunye nokuhlanganiswa kwenkqubo ehlakaniphile. Uthotho lwe-TEYU CWUP kunye ne-RMUP zenzelwe ezi zicelo zihambele phambili, zinika obu buchule bulandelayo:

(1) Ulawulo lobushushu obuzinzileyo kakhulu
Uzinzo lobushushu luvela kwi-± 0.1 ° C ukuya ku-± 0.08 ° C, kunceda ukugcina ukuchaneka kwi-spindles, optics, kunye ne-structural components.

(2) UkuLawulwa kwePID ekrelekrele
I-algorithms ye-PID iphendula ngokukhawuleza ukuhluka komthwalo wokushisa, ukunciphisa ukugqithisa kunye nokugcina ukusebenza okuzinzile.

3
Iimodeli ezifana ne-RMUP-500TNP zibandakanya ukuhluzwa kwe-5 μm ukunciphisa ukungcola, ukukhusela iimodyuli ze-optical, kunye nokuthintela ukwakhiwa kwesikali.

(4) Ukusebenza okunamandla okuPompa
Iimpompo eziphakamileyo ziqinisekisa ukuhamba okuzinzile kunye noxinzelelo lwamacandelo afana nezikhokelo, izibuko, kunye ne-spindles high-speed spindles.

(5) UQhagamshelwano oluhlakaniphile kunye noKhuseleko
Inkxaso ye-RS-485 Modbus yenza ukuba iliso lexesha langempela kunye nolawulo olukude. Ii-alamu zamanqanaba amaninzi kunye nokuzixilonga ziphucula ukhuseleko lokusebenza.

(6) Iifriji ze-Eco-Friendly kunye nokuThotyelwa kweSiqinisekiso
I-Chillers zisebenzisa iifriji ze-GWP eziphantsi, kuquka i-R-1234yf, i-R-513A, kunye ne-R-32, ukuhlangabezana neemfuno ze-EU F-Gas kunye ne-US EPA SNAP.
Iqinisekiswe kwi-CE, RoHS, kunye nemigangatho ye-REACH.

Ukuqukumbela
Njengoko ukuchaneka okuphezulu komatshini wokukhanya kuhambela phambili ekuchanekeni okuphezulu kunye nokunyamezelana okungqongqo, ulawulo oluchanekileyo lobushushu sele luyimfuneko. Izitshizi ezichaneke kakhulu zidlala indima ebalulekileyo ekucinezeleni i-thermal drift, ukuphucula uzinzo lwenkqubo, kunye nokuxhasa ukusebenza komatshini ophucukileyo, ukupolisha, kunye nezixhobo zokulinganisa. Ukujonga phambili, ukudityaniswa kobuchwephesha bokupholisa obukrelekrele kunye nokuveliswa kwe-ultra-chane kulindeleke ukuba kuqhubeke ukuvela kunye ukuhlangabezana neemfuno zesizukulwana esilandelayo semveliso yamehlo.