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Factors affecting the cooling capacity of industrial water chillers

Many factors affect the cooling effect of industrial chillers, including compressor, evaporator condenser, pump power, chilled water temperature, dust accumulation on the filter screen, and whether the water circulation system is blocked.

September 23, 2022

Many factors affect the cooling effect of industrial chillers, including compressor, evaporator condenser, pump power, chilled water temperature, dust accumulation on the filter screen, and whether the water circulation system is blocked. Let's take a look at how they affect the cooling of the chiller:

 

1. The effect of the chiller compressor on the cooling capacity.

The compressor is an important component of an industrial chiller, which is equivalent to the "heart" of the chiller. The compressor is the main component that performs work on the refrigerant. The level of its conversion rate directly affects the output cooling capacity under the same input power, and compressors from experienced manufacturers are relatively performant and more reliable. S&A chiller has a strict procurement and testing process for core components such as compressors to ensure that each component meets usage standards.

 

2. The effect of chiller evaporator condenser on the cooling capacity.

The size of the heat exchanger is calculated based on the compressor power. In terms of heat exchange efficiency: plate heat exchanger > coil heat exchanger > shell and tube heat exchanger; copper has a good heat transfer effect, so most of the evaporators and condensers are made of copper tubes. The larger the heat exchange area, the better the cooling effect. However, it is necessary to cooperate with each component to match the entire chiller. Designed by S&A chiller engineers, S&A industrial chiller of the same power can exert the maximum cooling capacity under the same conditions.

 

3. The influence of pump power.

The influence of pump power on industrial chillers is mainly in terms of heat exchange speed. The temperature difference can be reduced under the same heat exchange area. If the heat exchange area is not very sufficient, the impact of pump flow on cooling capacity will be greater.

 

4. The effect of chilled water temperature on the cooling capacity.

Different evaporating temperatures have an impact on heat exchange efficiency. The higher the circulating water temperature we set, the greater the cooling capacity that the chiller can generate. Therefore, under the premise of meeting the equipment operating temperature, the water temperature should be increased to achieve greater cooling capacity.

 

5. The influence of filter clogging.

A clogged filter will cause more and more dust to accumulate on the condenser, and the cooling effect will become worse and worse. Therefore, the dust filter needs to be cleaned regularly to maintain a good cooling effect.

 

6. The effect of blockage of the water circulation system.

The scale produced in the water circulation system will reduce the chiller water flow, thereby affecting the cooling capacity. Therefore, the chiller needs to replace the circulating water regularly (using distilled water or pure water) to reduce the scale and ensure the water flow, so that the chiller can maintain a good cooling effect.

 

S&A chiller manufacturer has been developing industrial water chillers for 20 years and has thoroughly studied the chiller's major components. The designed industrial chillers have a good cooling effect in their application industry. With a 2-year warranty and timely after-sales service, S&A chiller has an annual shipment of over 100,000 units, which is a good and reliable choice for customers.


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