Maitiro ekugadzirisa CNC Spindle Overheating Matambudziko?

Mune yakakwirira-kumhanya, yakakwirira-chaiyo machining, iyo spindle yemuchina weCNC unoshanda se "moyo" wayo. Kugadzikana kwayo kunogadzirisa zvakananga machining uye kunaka kwechigadzirwa. Zvisinei, kupisa, kunowanzotsanangurwa se "fivha" ye spindle, inyaya yakajairika uye yakakomba. Kuwedzera kupisa tembiricha kunogona kukonzeresa maalarm, kumisa kugadzirwa, kukuvadza mabhengi, uye kukonzeresa kurasika kwechigarire, zvichikonzera kuderera kukuru uye mutengo.
Saka, tinogona sei kunyatsoongorora uye kugadzirisa kupisa kwespindle?

1. Kuongororwa Kwakarurama: Ziva Panobva Kupisa

Usati washandisa matanho ekutonhodza, zvakakosha kuti uwane chikonzero chaicho chekupisa. Spindle tembiricha inokwira kazhinji inokonzerwa nezvinhu zvina zvikuru:

(1) Kuwedzera kupisa kwemukati chizvarwa

Overtight kutakura preload: Kugadziriswa kusina kunaka panguva yegungano kana kugadzirisa kunowedzera kutakura kukwesha uye kugadzirwa kwekupisa.

Mafuta asina kunaka: Mafuta asina kukwana kana akashatiswa anotadza kugadzira firimu remafuta rinoshanda, zvichikonzera kukweshera kwakaoma uye kuwanda kwemafuta.

(2) Kutonhora kwekunze kusina kukwana
Ichi ndicho chikonzero chakanyanya uye chisingatarisirwi.

Husina kusimba kana kushaikwa yekutonhodza sisitimu: Yakavakwa-mukati yekutonhodza zvikamu mumichina yakawanda yeCNC haina kugadzirirwa kuenderera, yakakwira-mutoro kushanda.

Kutonhodza sisitimu kusashanda: Kuregeredzwa kwenguva refu kweiyo indasitiri yekupisa kunotungamira kune akavharika mapaipi, yakaderera inotonhorera mazinga, kana kuderedzwa kwepombi/compressor kunyatsoita, kudzivirira kunoshanda kwekupisa.

(3) Abnormal mechanical condition

Kutakura kupfeka kana kukuvara: Kuneta kana kusvibiswa kunokonzera gomba uye kudedera, kuwedzera kupisa.

Unbalanced spindle rotation: Kusaenzana kwechishandiso kunotungamira kune kuzunguzika kwakasimba, uye kuti simba remagetsi rinoshanduka kuita kupisa.

2. Targeted Solutions: A Comprehensive Cooling Strategy

Kuti ubvise zvachose kupisa kwespindle, mhinduro ye-multi-level inovhara kugadziriswa kwemukati, kutonhora kwekunze, uye kuchengetedza kwekudzivirira, kunodiwa.

Danho 1: Optimize Internal Conditions (Root Cause Control)

Rongedza kutakura preload nemazvo: Shandisa maturusi ane hunyanzvi kuti uone preload inowirirana nemagadzirirwo emugadziri.

Gadzira chirongwa chakakodzera chekuzora: Shandisa mafuta emhando yepamusoro muhuwandu hwakakodzera uye uchinje nguva nenguva.

Danho 2: Simbisa Kutonhora Kwekunze (Core Solution)

Iyo inonyanya kushanda uye yakananga nzira yekuchengetedza kugadzikana kwekushisa kwespindle ndeyekushongedza muchina neyakazvitsaurira spindle chiller-chaizvoizvo "smart air conditioner" yeCNC system yako.

Yakakurudzirwa Kutonhodza Solutions kubva kuTEYU Chiller Manufacturer:

Kune general machining: Iyo TEYU CW-3000 spindle chiller inopa inoshanda mhepo-yakatonhorera kupisa kupisa. Iyo inodhura-inoshanda sarudzo yekuchengeta spindle mukati yakachengeteka tembiricha miganho panguva yakajairwa machining mashandiro.

Kune yakakwirira-chaiyo kana yekupedzisira-yepamusoro-kumhanya machining: Iyo TEYU CW-5000 chiller uye yepamusoro yakatevedzana inoratidzira yakangwara tembiricha kutonga ne ± 0.3 ℃ ~ ± 1 ° C kunyatsoita, kuve nechokwadi chekuti spindle inoshanda pane inogara, yakakwana tembiricha. Kunyatsoita uku kunobvisa kuwedzera kwekupisa uye kudonhedza, kudzivirira zvese zviri zviviri kurongeka uye kubereka hupenyu.

Nhanho 3: Wedzera Kuongorora uye Kuchengeta (Kudzivirira)

Macheki ezuva nezuva: Usati watanga, bata imba yekuruka uye teerera kune ruzha rusina kujairika kana kupisa.

Kugara uchigadzirisa: Chenesa mafirita ekutonhorera, chinja inotonhorera nguva nenguva, uye chengeta ese ari maviri muchina weCNC uye kutonhora kuri mukushanda kwepamusoro.

Mhedziso

Nekushandisa aya matanho akakwana: kunyatsoongorora, kukwidziridzwa kwemafuta, kutonhora kwehunyanzvi, uye kugara uchigadzirisa, unogona "kutonhorera pasi" yako CNC spindle uye kuchengetedza kwayo kwenguva refu uye kugadzikana.
Iine TEYU spindle chiller sechikamu chekuseta kwako, "moyo" yemuchina wako weCNC ucharamba wakasimba, uchishanda, uye wakagadzirira kuenderera mberi kwekushanda kwepamusoro.