Uzisombulula njani iingxaki ze-CNC Spindle Overheating?

Kwi-high-speed, high-precision machining, i-spindle yomatshini we-CNC isebenza njenge "ntliziyo" yayo. Ukuzinza kwayo kumisela ngokuthe ngqo ukuchaneka komatshini kunye nomgangatho wemveliso. Nangona kunjalo, ukushisa okugqithisileyo, okuhlala kuchazwa njenge "fiva" ye-spindle, ngumba oqhelekileyo kunye nombi. Ukushisa okugqithisileyo kwe-spindle kunokubangela i-alamu, ukumisa ukuveliswa, ukulimaza iibheringi, kwaye kubangele ukulahleka kokuchaneka okusisigxina, okukhokelela ekunciphiseni okukhulu kunye neendleko.
Ke, singakwazi njani ukuxilonga ngempumelelo kunye nokusombulula ukufudumeza kwe-spindle?

1. Uxilongo oluchanekileyo: Chonga uMthombo wobushushu

Phambi kokuba ufake imilinganiselo yokupholisa, kubalulekile ukufumana oyena nobangela wobushushu obugqithisileyo. Ukunyuka kobushushu bomsinga kudla ngokubakho ngenxa yezinto ezine eziphambili:

(1) Ukuveliswa kobushushu obugqithisileyo bangaphakathi

Ukugqithiswa kokuthwala kwangaphambili: Ukulungelelaniswa okungafanelekanga ngexesha lokudibanisa okanye ukulungiswa kwandisa ukukhuhlana kunye nokuveliswa kobushushu.

Ukuthambisa okungalunganga: Izithambisi ezingonelanga okanye ezonakeleyo ziyasilela ukwenza ifilimu yeoli esebenzayo, ebangela ukukhuhlana okomileyo kunye nokwakhiwa kwe-thermal ephezulu.

(2) Ukupholisa kwangaphandle okwaneleyo
Esi sesona sizathu siqhelekileyo nesona singahoywanga.

Inkqubo yokupholisa ebuthathaka okanye engekhoyo: Iiyunithi zokupholisa ezakhelwe ngaphakathi koomatshini abaninzi be-CNC azenzelwanga ukuqhubela phambili, ukusebenza komthwalo ophezulu.

Ukungasebenzi kakuhle kwenkqubo yokupholisa: Ukungahoywa kwexesha elide kwe- chiller ye-industrial kukhokelela kwimibhobho evaliweyo, amanqanaba aphantsi okupholisa, okanye ukunciphisa impompo / ukusebenza kakuhle kwe-compressor, ukuthintela ukususwa kobushushu obusebenzayo.

(3) Imeko engaqhelekanga yomatshini

Ukuthwala ukuguga okanye umonakalo: Ukudinwa okanye ukungcoliseka kubangela ukugoba kunye nokungcangcazela, ukwanda kobushushu.

Ukujikeleza okujikelezayo okungalungelelananga: Ukungalingani kwesixhobo kukhokelela kwintshukumo eyomeleleyo, kwaye amandla oomatshini aguquka abe bubushushu.

2. Izisombululo ekuJoliswe kuzo: IQhinga lokuPholisa eliBanzi

Ukuphelisa ngokupheleleyo i-spindle overheating, isisombululo semigangatho emininzi esigubungela uhlengahlengiso lwangaphakathi, ukupholisa kwangaphandle, kunye nokugcinwa kokuthintela, kuyafuneka.

Inyathelo loku-1: Lungiselela iimeko zaNgaphakathi (Ulawulo lweNgcali yeNgcali)

Lungisa ukuthwala kwangaphambili ngokuchanekileyo: Sebenzisa izixhobo ezikhethekileyo ukuqinisekisa ukulayisha kwangaphambili kuhambelana nemigangatho yomenzi.

Misela isicwangciso esifanelekileyo sokuthambisa: Sebenzisa izithambiso zodidi oluphezulu ngobungakanani obufanelekileyo kwaye uzitshintshe ngamaxesha athile.

Inyathelo lesi-2: Yomeleza ukuPholisa kwaNgaphandle (Isisombululo esingundoqo)

Eyona ndlela isebenzayo kunye nethe ngqo yokugcina uzinzo lobushushu be-spindle kukuxhobisa umatshini nge-spindle chiller ezinikeleyo-ngokusisiseko "i-smart air conditioner" kwinkqubo yakho ye-CNC.

Izisombululo zokuPholisa ezicetyiswayo ezivela kwi-TEYU Chiller Manufacturer:

Ngoomatshini ngokubanzi: I- TEYU CW-3000 i-spindle chiller ibonelela ngokusebenza ngokufanelekileyo kokuchitha ubushushu obupholileyo emoyeni. Lukhetho olungabizi kakhulu ukugcina i-spindle ngaphakathi kwemida yobushushu ekhuselekileyo ngexesha lomsebenzi oqhelekileyo womatshini.

Ukuchaneka okuphezulu okanye i-ultra-high-speed machining: I-chiller ye-TEYU CW-5000 kunye nochungechunge oluphezulu lubonisa ulawulo oluhlakaniphile lweqondo lokushisa kunye ne-± 0.3 ℃ ~ ± 1 ° C ukuchaneka, ukuqinisekisa ukuba i-spindle isebenza ngokusisigxina, ubushushu obuphezulu. Oku kuchanekileyo kuphelisa ukwanda kwe-thermal kunye nokunciphisa, ukukhusela zombini ukuchaneka kwe-spindle kunye nokuzala ubomi.

Inyathelo lesi-3: Nyusa ukuBeka iliso kunye noLondolozo (uThintelo)

Ukuhlolwa kwemihla ngemihla: Phambi kokuba uqalise, bamba indawo yokusonta kwaye umamele ingxolo engaqhelekanga okanye ubushushu.

Ukugcinwa rhoqo: Coca izihluzi ze-chiller, buyisela into yokupholisa ngamaxesha athile, kwaye ugcine zombini umatshini we-CNC kunye ne-chiller ikwimo yokusebenza ephezulu.

Ukuqukumbela

Ngokusebenzisa la manyathelo abanzi: ukuxilongwa ngokuchanekileyo, ukuthambisa okulungiselelwe, ukupholisa ngobungcali, kunye nokugcinwa rhoqo, "ungapholisa" ngokufanelekileyo i-CNC spindle yakho kwaye ugcine ukuchaneka kwayo kwexesha elide kunye nokuzinza.
Nge- TEYU spindle chiller njengenxalenye yokuseta kwakho, "intliziyo" yomatshini wakho we-CNC iya kuhlala yomelele, isebenza kakuhle, kwaye ilungele ukuqhubeka nokusebenza okuphezulu.