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Precise Temperature Control for Laser Systems and Industrial Applications Since 2002
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The Banbury mixing process in rubber and plastic manufacturing generates high heat, which can degrade materials, reduce efficiency, and damage equipment. TEYU industrial chillers provide precise cooling to maintain stable temperatures, enhance product quality, and extend machine lifespan, making them essential for modern mixing operations.
The Banbury mixing process plays a crucial role in rubber and plastic manufacturing by uniformly blending polymers and additives to enhance material performance. At the heart of this process is the internal mixer, also known as a Banbury or kneader, which utilizes twin rotating rotors in a sealed chamber under controlled pressure and temperature to perform intensive mixing.
These mixers are widely used in tire production, rubber goods, plastic modification, and asphalt processing. In the tire industry, for instance, the mixer must blend rubber with carbon black, curing agents, and other additives under high temperature and pressure to meet demanding wear and aging resistance requirements. However, uncontrolled temperatures can lead to several problems:
Material degradation due to polymer chain breakage, resulting in reduced strength and elasticity.
Lower production efficiency from uneven mixing and extended processing times.
Equipment damage as heat accelerates wear on components like rollers, seals, and bearings.
Safety risks from deteriorated lubricants and increased friction, raising the chances of mechanical failure or fire.
To counter these challenges, industrial chillers are vital for providing consistent cooling during the mixing process. By circulating chilled water, they help maintain ideal processing temperatures and ensure stable production conditions. Key benefits include:
Precise temperature control (as tight as ±1°C) to preserve raw material integrity and product quality.
Enhanced productivity through faster cooling and shorter mixing cycles.
Extended equipment life by reducing heat-induced mechanical stress and wear.
Safer and more comfortable work environments with lower ambient temperatures.
With over 23 years of experience in industrial temperature control, TEYU offers a wide range of industrial chillers with cooling capacities from 300W to 42kW and temperature control precision up to ±0.08°C. The CWFL series, featuring dual-circuit cooling, is ideal for high-precision fiber laser systems applications from 500W to 240kW. Many models support RS-485 communication for real-time monitoring and equipment integration. With over 200,000 units shipped annually, TEYU is a trusted partner in the machinery, laser processing, and precision electronics industries worldwide.
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TEYU S&A Chiller was founded in 2002 with 23 years of chiller manufacturing experience, and now is recognized as a cooling technology pioneer and reliable partner in laser industry.
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