Kushandiswa kweLaser Processing muMetal Fenicha Manufacturing

Indasitiri yefenicha inozivikanwa nemaitiro ayo anogara achichinja, ine huni, matombo, chipanji, machira, uye dehwe zviri zvinhu zvechinyakare zvinozivikanwa. Zvisinei, kwave nekuwedzera kwemusika wefenicha yesimbi mumakore achangopfuura, nesimbi isina ngura iriyo inonyanya kushandiswa, ichiteverwa nesimbi, aruminiyamu, aruminiyamu yakakandwa, nezvimwewo. Magadzirirwo esimbi inopenya yesimbi isina ngura, pamwe chete nekugara kwayo kwenguva refu, kuramba ngura, uye nyore kuchenesa zvakawana kutariswa kukuru muindasitiri yefenicha. Inoshandiswa sechivakwa chikuru chinotakura mutoro wematafura, zvigaro, uye masofa, kusanganisira zvinhu zvakaita sesimbi, makona, nemapombi akatenderera, nekuda kukuru kwekucheka, kukotama, uye kusonera. Midziyo yesimbi inosanganisira fenicha yemumba, fenicha yehofisi, uye fenicha munzvimbo dzeveruzhinji. Inogona kushandiswa yega sechigadzirwa kana kusanganiswa negirazi, matombo, uye mapaneru ehuni kugadzira seti yakazara yefenicha, iyo inozivikanwa zvikuru nevanhu.

Kucheka neLaser Kunovandudza Kugadzirwa kweFenicha yeSimbi

Midziyo yesimbi inosanganisira mapipe fittings, sheet metal, stick fittings, nezvimwe zvinhu. Kugadziriswa kwesimbi kwechinyakare kunosanganisira basa rakaoma uye rinotora nguva, nemitengo yakakwira yevashandi, izvo zvinogadzira zvipingamupinyi zvakakura mukusimudzira indasitiri. Zvisinei, kuvandudzwa kwetekinoroji yelaser kwakachinja mashandiro emichina yekucheka laser, izvo zvakaderedza mari zvakanyanya uye zvakawedzera kushanda zvakanaka muindasitiri yefenicha yesimbi.

Mukugadzirwa kwefenicha yesimbi, mapurani esimbi, uye kucheka mapurati esimbi zvinobatanidzwa. Tekinoroji yekucheka nelaser ndiyo inonyanya kukurumidzisa shanduko iyi, ichipa mabhenefiti akadai semaumbirwo asina kurongeka, saizi nehukuru hunogadziriswa, kunyatsoita zvinhu nemazvo, kumhanya zvakanyanya, uye kusava nemaburi. Izvi zvakavandudza zvikuru kugona kwekugadzira, zvakasangana nezvinodiwa zvakasiyana-siyana uye zvakagadzirwa nevatengi zvefenicha, uye zvakaita kuti kugadzirwa kwefenicha yesimbi kupinde munguva itsva.

Kucheka nekuWelding yeFenicha yeSimbi Isina Kugadzika

Nezvemidziyo yesimbi, zvakakosha kutaura nezvemidziyo yesimbi isingatsvedzeri, iyo parizvino iri imwe yemhando dzinonyanya kufarirwa. Midziyo yesimbi isingatsvedzeri inogadzirwa zvakanyanya nesimbi isingatsvedzeri yemhando ye304, iyo inodzivirira ngura zvakanyanya uye inotsvedzerera pamusoro zvakanyanya. Simbi isingatsvedzeri inogara kwenguva refu, haina pendi kana guruu, uye haiburitse formaldehyde, zvichiita kuti ive midziyo isingatsvedzeri zvakatipoteredza.

Ukobvu hwepepa rinoshandiswa mumidziyo yesimbi isingatsvi kazhinji hunenge huri pasi pe3mm, uye ukobvu hwemadziro epombi hunenge huri pasi pe1.5mm. Muchina wekucheka fiber laser we2kW wakura parizvino unogona kuita izvi zviri nyore, nekushanda zvakanaka kwekugadzirisa kwakapfuura kashanu pane kucheka kwemuchina kwechinyakare. Pamusoro pezvo, mucheto wekucheka wakatsetseka, usina maburi, uye haudi kukwesha kwechipiri, izvo zvinochengetedza zvakanyanya basa nemari yevagadziri vemidziyo.

Fenicha yesimbi isina ngura inosanganisira zvimwe zvikamu zvakakombama uye zvakakombama zvinoda kudhindwa kana kukotama, pane kugadziriswa nelaser.

Kana zvasvika pakuunganidza fenicha yakakwana, tekinoroji yekushongedza inoshandiswa zvakanyanya kubatanidza zvikamu zvesimbi isingatsvedzeri, kuwedzera kune screws nezvisungo. Kare, kushongedza argon arc nekushongedza resistance kwaiwanzo shandiswa, asi kushongedza spot kwaisashanda zvakanaka uye kazhinji kwaikonzera kusanganisa kusina kuenzana uye mapundu pamajoini. Izvi zvaida kupukuta nemaoko uye kutsvedzerera kwezvinhu zvesimbi isingatsvedzeri zviri pedyo, zvichiteverwa nekupfapfaidza mafuta esirivha, zvichikonzera maitiro akawanda.

Mumakore mashoma apfuura, michina yekuwelda nelaser inobatwa nemaoko yakawana mukurumbira nekuda kwekureruka kwayo, kuchinjika kwayo, kuchinjika kwayo kwakasimba, kushanda kwayo zvakanyanya, uye kuchinjika kwayo kwakasimba. Nekuda kweizvozvo, yakatsiva argon arc welding muzvishandiso zvakawanda. Nekushandiswa kunofungidzirwa kweanosvika 100,000 units pagore, simba rinodiwa rekuwelda nelaser rinotangira pa500 watts kusvika 2,000 watts. Kuwelda nelaser inobatwa nemaoko kunogona kugadzirisa dambudziko rekuwelda kwechinyakare pafenicha yesimbi isina tsvina, inochinjika yekubatanidza arc uye angle iron turning edge, ine kugadzikana kwakanaka kwewelding, uye haidi filler kana gasi chaiyo. Ndiyo nzira inofarirwa yekuwelda zvinhu zvesimbi isina tsvina zvine ukobvu hudiki nekuda kwekuwedzera kwayo kushanda uye kuderedzwa kwemari yevashandi.

Maitiro Ekuvandudza Laser Mumunda Wefenicha Yesimbi

Midziyo yeLaser yakapinda nekukurumidza mukugadzirwa kwefenicha mumakore achangopfuura. Kucheka neLaser kunoitwa otomatiki uye kunogadzira kucheka nekukurumidza zvikuru. Kazhinji, fekitori yefenicha ine michina mitatu kana kupfuura yekucheka neLaser inogona kusangana nekukwanisa kwayo kugadzira. Nekuda kwemhando dzakasiyana dzefenicha yesimbi uye kugadzirisa chimiro, kusungirirwa kwezvinhu kunowanzoenderana nebasa remaoko. Nekuda kweizvozvo, welder imwe inowanzoda muchina mumwe we welding we laser welding inobatwa nemaoko, zvichiita kuti kudiwa kwemidziyo ye laser welding kuve kwakawedzera.

Sezvo vatengi vaine zvinodiwa zvakanyanya zvemhando yepamusoro yefenicha yesimbi, inoda tekinoroji yekugadzirisa nelaser kuti iratidze zvakanakira mukugadzira uye hunyanzvi hwakanaka. Mune ramangwana, kushandiswa kwemidziyo yelaser mumunda wefenicha yesimbi kucharamba kuchikura uye kuchizova maitiro akajairika muindasitiri, zvichiramba zvichiunza kudiwa kwakanyanya kwemidziyo yelaser.

Kutsigira Sisitimu Yokutonhodza Yekugadzirisa Laser

Midziyo yekugadzira laser kuti ishande zvakanaka uye nguva dzose, inofanira kunge yakashongedzwa ne laser chiller yakakodzera kudzora tembiricha chaiyo kuderedza zvinodyiwa, kuvandudza mashandiro ekugadzirisa uye kuwedzera hupenyu hwemichina. TEYU laser chiller ine ruzivo rwemakore makumi maviri nerimwe mufiriji, ine zvigadzirwa zvinopfuura makumi mapfumbamwe zvinoshandiswa mumaindasitiri anopfuura zana ( muchina wekucheka nelaser yekucheka ne laser, chiller che laser welding ye laser welding, uye welding chiller inoenderana neruoko ye laser welder inobatwa neruoko). Iine kunyatsonaka kwekupisa kusvika ±0.1°C, pamwe nekutonhodza kwakasimba uye kunoshanda, TEYU Chiller ndiyo inonyanya kubatsira mukutonga tembiricha yemidziyo yako ye laser!