I-Laser cutting technique idlula izindlela zokusika zendabuko ekusikeni kwensimbi yeshidi

Ithuluzi lokusika lensimbi lendabuko linesabelo esikhulu semakethe emakethe. Kokunye, zibiza kancane. Ngakolunye uhlangothi, banezinzuzo zabo siqu. Kodwa lapho indlela yokusika i-laser yethulwa emakethe, zonke izinzuzo zabo ziba “zincane” kakhulu.

Umshini wokugunda we-CNC

Umshini wokugunda we-CNC uvame ukusetshenziselwa ukusika ngomugqa. Nakuba ingasika insimbi yeshidi elingamamitha angu-4 ngokusika kanye kuphela, isebenza kuphela eshidini lensimbi elidinga ukusikwa ngomugqa.

Umshini wokubhoboza

Umshini wokubhoboza unokuvumelana nezimo okukhulu ekucutshungulweni okugobile. Umshini wokubhoboza owodwa ungaba nesikwele esisodwa noma eziningi noma ama-plunger chips ayindilinga futhi uqedele izingcezu ezithile zensimbi zeshidi ngesikhathi esisodwa. Lokhu kuvame kakhulu embonini yeKhabhinethi. Okudinga kakhulu ukusika imigqa, ukusika imbobo eyisikwele, ukusika imbobo eyindilinga nokunye futhi amaphethini alula futhi ahlala njalo. Inzuzo yomshini wokubhoboza yukuthi inejubane lokusika ngokushesha ngephethini elilula kanye nensimbi encane yeshidi. Futhi okubi kwayo ukuthi inamandla alinganiselwe ekushayeni amapuleti ensimbi awugqinsi. Ngisho iyakwazi ukubhoboza lawo mapuleti, isenayo imigoqo yokuwa endaweni yokusebenza, isikhathi eside sokuthuthukisa isikhunta, izindleko eziphezulu kanye nokuguquguquka okuphansi. Emazweni angaphandle, amapuleti ensimbi anogqinsi olungaphezu kuka-2mm avame ukucutshungulwa ngomshini wokusika wesimanje wesimanje esikhundleni somshini wokubhoboza. Lokho kungenxa yokuthi: 1. Umshini wokubhoboza ushiya indawo yekhwalithi embi endaweni yokusebenza; 2. Ukubhoboza amapuleti ensimbi awugqinsi kudinga umshini wokubhoboza umthamo omkhulu, omosha indawo eningi; 3. Umshini wokubhoboza wenza umsindo omkhulu ngenkathi usebenza, ongeyena ubungane nemvelo.

Ukusika ilangabi

Ukusika i-Flame kuwukusika kwendabuko kakhulu. Ibivame ukuthatha isabelo semakethe esikhulu ngoba ayinciphisi kakhulu kanye nokuguquguquka kokwengeza ezinye izinqubo. Manje isivame ukusetshenziselwa ukusika amapuleti ensimbi awugqinsi angaphezu kuka-40mm. Kodwa-ke, imvamisa ibonakala ngokuguqulwa okukhulu kokushisa, umkhawulo obanzi wokusika, ukuchithwa kwezinto, isivinini sokusika kancane, ngakho-ke ifaneleka kuphela umshini onzima.

Ukusika i-Plasma

Ukusika i-Plasma, njengokusika ilangabi, kunendawo enkulu ethinta ukushisa kodwa enokunemba okuphezulu nokusebenza kahle. Emakethe yasekhaya, umkhawulo ophezulu wokusika ukunemba komshini wokusika we-plasma we-CNC ophezulu usuvele ufinyelele umkhawulo ophansi womshini wokusika we-laser. Lapho usika amapuleti e-carbon steel of 22mm ukushuba, umshini wokusika i-plasma usuvele ufinyelele isivinini se-2m / min ngendawo yokusika ecacile futhi ebushelelezi. Kodwa-ke, umshini wokusika i-plasma nawo unezinga eliphakeme lokuguquguquka okushisayo nokuthambekela okukhulu futhi awukwazi ukwanelisa imfuneko yokunemba okuphezulu. Ngaphezu kwalokho, izinto ezisetshenziswayo zibiza kakhulu.

Ukusika i-waterjet enengcindezi ephezulu

Ukusika i-waterjet enengcindezi ephezulu kusebenzisa ukugeleza kwamanzi ngesivinini esixutshwe ne-carborundum ukusika insimbi yeshidi. Cishe ayinakho umkhawulo ezintweni zokwakha futhi ukushuba kwayo kungafinyelela cishe ku-100+mm. Ingase futhi isetshenziselwe ukusika izinto ezilula ukuqhekeka njenge-ceramics, ingilazi nethusi ne-aluminium. Kodwa-ke, umshini wokusika i-waterjet unejubane elihle lokusika futhi ukhiqiza udoti omningi futhi udle amanzi amaningi, angenabungane emvelweni.

Ukusika i-Laser

Ukusika i-laser kuwuguquko lwezimboni zokucutshungulwa kwensimbi yeshidi futhi yaziwa ngokuthi “isikhungo sokucubungula” ekucubunguleni insimbi yeshidi. Ukusika kwe-Laser kunezinga eliphakeme lokuguquguquka, ukusebenza kahle kokusika okuphezulu kanye nesikhathi sokuhola esiphansi somkhiqizo. Kungakhathaliseki ukuthi izingxenye ezilula noma eziyinkimbinkimbi, umshini wokusika i-laser ungenza ukusika okunemba okuphezulu kwesikhathi esisodwa ngekhwalithi ephakeme yokusika. Abantu abaningi bacabanga ukuthi eminyakeni engu-30 noma engu-40 ezayo, indlela yokusika i-laser izoba yindlela yokusika ebusayo ekucubunguleni insimbi yeshidi.

Ngenkathi umshini wokusika we-laser unekusasa eliqhakazile, izesekeli zawo zidinga ukuvuselelwa. Njengomkhiqizi onokwethenjelwa we-laser chiller, S&A I-Teyu iqhubeka nokuthuthukisa izishisi zayo zokupholisa amanzi ezimbonini ukuze zisebenziseke kalula futhi zibe nemisebenzi eyengeziwe. Ngemuva kweminyaka engu-19 yokuthuthuka, amasistimu okupholisa amanzi athuthukiswe ngu-S&A Teyu anganelisa cishe zonke izigaba zemithombo ye-laser, okuhlanganisa i-fiber laser, i-YAG laser, i-CO2 laser, i-ultrafast laser, i-laser diode, njll .