DAVID LARCOMBE
Ku Bolton, Lancashire, England fakitale yopanga ma trailer a Indespension, zokolola zachitsulo zodulira zitsulo zachulukirachulukira pambuyo pa Disembala 2016 m'malo mwa makina a CO2 laser-powered ndi Bystronic ByStar Fiber 6520 fiber laser profiling center yomwe imadula pafupifupi.£800,000 (pafupifupi $1.3 miliyoni; CHITHUNZI 1). Laser ya 4kW fiber ili ndi 6.5× Bedi la 2m, ndikupangitsa kukhala makina akulu kwambiri a fiber omwe aperekedwa mpaka pano pamsika waku UK.
FIGURE 1. Ndi ByStar Fiber 6520 fiber laser system, nayitrogeni imagwiritsidwa ntchito ngati mpweya wodulira pazinthu mpaka 5mm wandiweyani, pamwamba pomwe mpweya wotsika mtengo umagwiritsidwa ntchito; pali kusiyana pang'ono mu khalidwe la odulidwa.
Woyang'anira zogula wa Indespension Steve Sadler anati, "Timadula makamaka 43A ndi pre-galv zitsulo zofewa, kuphatikizapo aluminiyamu, kuchokera ku 1mm mpaka 12mm wandiweyani. Kufikira 3mm, laser fiber imadula katatu mofulumira kuposa CO2. Imawuluka kupyolera muzitsulo za 1mm, kupanga Mabowo 10/s. Ubwino wake umakulirakulira pamene makulidwe ake akuchulukirachulukira, koma chonsecho ByStar imathamanga kuwirikiza kawiri pamageji onse omwe timapanga. kutha kupitiliza ntchito yathu yodula laser yomwe ikuchulukirachulukira."
Fiber ya laser inagulidwa mu gawo-kusinthanitsa kwa chitsanzo chofanana cha Bystronic CO2 ku Indespension yoperekedwa mu 2009. Sadler adatsimikizira kuti mtengo wabwino unakwaniritsidwa pa makina akale, ngakhale kuti adagwira ntchito mpaka maola a 20 patsiku, akuwonetseratu kusunga mtengo. monga mwayi wogula zida kuchokera kwa wopanga uyu.
Pachiyambi, chifukwa chachikulu ndalama laser kudula anali kukwaniritsa digiri yaikulu kulamulira m'nyumba kupanga ngolo ndi kupulumutsa ndalama kuika ntchito kwa pepala subcontractors zitsulo. Chinthu chinanso chofunikira chinali kuwongolera kachitidwe ka prototyping ndi kapangidwe kake ndikubweretsa zinthu zatsopano kumsika mwachangu.
"Zisanafike chaka cha 2009, panthawi yopanga zinthu timayenera kugula magawo amodzi, awiri, kapena atatu azitsulo zazitsulo," adatero Sadler. "Ma subcontractors sanali ofunitsitsa kupanga zochepa ngati izi, kotero mtengo umakhala wokwera kwambiri ndipo zimawatengera masabata anayi mpaka asanu ndi limodzi kuti apereke ma prototypes.—chikhoza kukhala chinthu chophweka ngati gulu latsopano la alonda amatope—izo zikhoza kuwonjezera mwezi wina kapena apo. Tsopano, titha kupanga magawo m'nyumba m'masiku ochepa, kuchepetsa nthawi yotsogolera ya ngolo yatsopano kuyambira miyezi isanu ndi umodzi kapena isanu ndi iwiri mpaka kuchepera isanu, kapena kalavani yosinthidwa kuchokera miyezi itatu kapena inayi mpaka kuchepera iwiri. "
Sadler adanenanso kuti zaka khumi zapitazo, ma trailer ochepa anali ndi zida zodulira laser, pomwe masiku ano amagwiritsidwa ntchito kwambiri. Zoonadi, mankhwala amapangidwa mozungulira mphamvu ndithu amakono laser kudula makina. Ubwino umodzi ndi woti makinawo amakhala olondola kwambiri moti zigawo zake zimagwirizana ndendende komanso mwachangu pa nthawi ya kusonkhanitsa, popanda kuwononga nthawi.
Ubwino wina ndikuti makina amathamanga kwambiri, makamaka ndi fiber laser, kuti ndi njira yotsika mtengo yochepetsera kulemera kwa zigawo zake pophatikiza mabowo ndi mipata yambiri. Zingakhale zovutirapo kwambiri kotero kuti sizingagwire ntchito pamanja.
Selo yodulira laser imagwira ntchito usana ndi usiku komanso kuzimitsa nthawi yachilimwe, maola 18 mpaka 20 patsiku, masiku asanu pa sabata. Kwa nthawi yotsala ya chaka, imayendetsa masinthidwe atsiku ndikuwunikira kwa maola 10 mpaka 12 patsiku.
Indespension idaganiza zosiya kukhazikitsa zida zodzipangira okha chifukwa imagwiritsa ntchito makulidwe osiyanasiyana amitundu, zomwe zimapangitsa kuti pakhale vuto. Kusiyanasiyana kwa zigawo zake ndi zazikulu, kuyambira kupitirira 5.8m pansi. Chifukwa chake, kupezeka kwa oyendetsa ndikofunikira kuti azitha kuyang'anira kusiyanasiyana, kotero kuti kachitidwe kanu, kachitidwe ka suction-pad kumagwiritsidwa ntchito ponyamula mapepala (CHITHUNZI 2).
CHITHUNZI CHACHIWIRI 2. Kugwira ma sheet ndi kutuluka pa tebulo la ByStar Fiber 6520's shuttle table kumachitidwa pamanja pa Indespension pogwiritsa ntchito chipangizo chonyamulira chonyamulira.
Izi zimabweretsa vuto kukampani, komabe, ngati kupanga kuphatikizira chisa cha magawo ochepa chabe ndipo amadulidwa kuchokera pa pepala lochepa kwambiri. Kudulira kumakhala kofulumira mu makina a fiber laser kotero kuti wogwiritsa ntchito alibe nthawi yomaliza kugwedeza zigawo za chigoba cham'mbuyo chisanadze pepala lopangidwa ndi makinawo lisanakonzekere, kapena kuyika chopanda chotsatira patebulo la shuttle.
Chifukwa chake, kampaniyo ikuganiza zophatikizira ma tag ang'onoang'ono m'mapulogalamu ena odulira zitsulo kuti zigawo zojambulidwa zikhalebe zolumikizidwa ndi chigobacho, kulola kuti pepala lonse lokonzedwa lisamutsidwire ku siteshoni yakunja, komwe wogwira ntchito wina angathandize kuchotsa. zigawo.
Pazigawo zazitsulo zopangidwa ndi laser zomwe zimapita m'ma trailer a Indespension, 80% amafunikira kupindika. Chifukwa chake, makina oyamba a laser atayikidwa, chosindikizira cha tandem chochokera kwa ogulitsa omwewo chinaperekedwanso (CHITHUNZI 3).
FIGURE 3. Imodzi mwama trailer a zomera za Indespension, yotchedwa Digadoc, ikuwonetsa kuchuluka kwa zida zodulidwa ndi laser ndi zopindika zomwe zimafunikira pazigawo zake zachitsulo.
Pali zopindulitsa kuchokera pakufufuza makina odulira laser ndikusindikiza mabuleki kuchokera kwa ogulitsa omwewo chifukwa onse amagwiritsa ntchito pulogalamu yomweyo ya BySoft 7. Pamene chigawo chatsopano chakonzedwa mu dongosolo Indespension SolidWorks CAD ndi zimagulitsidwa ku Bystronic ulamuliro mapulogalamu, amene palokha muli amphamvu 3D CAD/CAM magwiridwe antchito, chitsanzo amapanga pulogalamu laser kudula ndi zinayendera kwa kupinda chigawo chimodzi, kuphatikizapo backgauge udindo ndi chida. kupanga, potero kuchepetsa kuchedwa ndi kutsika.
Mapulogalamu omwewo, omwe ali ndi mphamvu zofananira zonse, ali ndi udindo wopangira chisa chochuluka cha zigawo kuchokera pa pepala, kupanga mapulani odulira ndikupereka chithunzithunzi cha ndondomeko yopangira zinthu, kuphatikizapo kupeza mwamsanga kupanga ndi deta yamakina.
"Ndife odzipereka kutsogolera msika pankhani yazatsopano, zabwino, komanso zidziwitso zachilengedwe," adatero Sadler. "Kupeza kwa Bystronic fiber laser kumatithandiza kukwaniritsa zolingazi, komanso kupereka kuwonjezeka kofunikira kwambiri pakupanga mphamvu. Zimasonyezanso kudzipereka kwathu ku UK kupanga, yomwe ndi mbali yofunika kwambiri ya chikhalidwe cha kampani yathu."
S&A Teyu makamaka amapanga firiji madzi ozizira kwa zaka 16, S&A Teyu chiller amagwiritsidwa ntchito kwambiri m'mafakitale osiyanasiyana opanga mafakitale, ma laser processing ndi mafakitale azachipatala, monga ma lasers amphamvu kwambiri, ma spindle othamanga kwambiri amadzi, zida zamankhwala ndi madera ena akatswiri.
S&A Teyu Recirculating Water Chiller CWFL 1500 kwa Kuzizira Fiber Laser Machine
