UDAVIDE LARCOMBE
Embonini yaseBolton, eLancashire, eNgilandi yomkhiqizi wama-trailer i-Indespension, ukukhiqizwa kokusika kwensimbi kuphindwe kabili kulandela ukufakwa esikhundleni kukaDisemba 2016 komshini osebenza nge-laser we-CO2 onesikhungo se-Bystronic ByStar Fiber 6520 fiber laser profiling ebiza cishe£800,000 (cishe amaRandi ayizigidi ezingu-1.3; UMFANEKISO 1). I-4kW fibre laser ine-6.5× 2m umthamo wombhede, okuwenza umshini wefayibha omkhulukazi olethwe kuze kube manje emakethe yase-UK.
UMFANEKISO 1. Ngesistimu ye-fiber laser ye-ByStar Fiber 6520, i-nitrogen isetshenziswa njengegesi yokusika ezintweni ezifika ku-5mm ubukhulu, lapho kusetshenziswa i-oxygen engabizi kakhulu; kukhona umehluko omncane kukhwalithi ye-cut edge.
Umqondisi wokuthenga we-Indespension u-Steve Sadler ubeke amazwana, "Sisika ikakhulukazi i-43A ne-pre-galv mild steel, kanye ne-aluminium ethile, ukusuka ku-1mm ukuya ku-12mm ubukhulu. Kufika ku-3mm, i-fiber laser isika ngokushesha okuphindwe kathathu kune-CO2. Indiza ngensimbi engu-1mm, ikhiqize Izimbobo/amasekhondi angu-10. Inzuzo iyancipha njengoba ukujiya kukhula, kodwa iyonke i-ByStar ishesha ngokuphindwe kabili kuwo wonke amageji esiwacubungulayo. Ngokushaqekile, isuse ibhodlela efekthri yethu elibangelwe umshini we-CO2 ukukwazi ukuhambisana nomsebenzi wethu olokhu ukhula wokusika i-laser."
I-fiber laser yathengwa ngokushintshisana ngengxenye yemodeli ye-Bystronic CO2 yomthamo ofanayo ku-Indespension eyanikezwa ngo-2009. U-Sadler uqinisekise ukuthi intengo enhle yatholwa ngomshini omdala, naphezu kokuthi usebenze kufika emahoreni angu-20 ngosuku, eqokomisa ukugcinwa kwevelu. njengenzuzo yokuthenga izinto zokusebenza kulo mkhiqizi.
Ekuqaleni, isizathu esiyinhloko sokutshala imali ekusikeni nge-laser kwakuwukuthola izinga elikhulu lokulawula ukukhiqizwa kwe-trailer yasendlini kanye nokonga izindleko zokubeka umsebenzi kosonkontileka abancane bensimbi. Okunye okucatshangelwe okubalulekile kwakuwukuhlela kahle inqubo ye-prototyping kanye nokuklama nokuletha imikhiqizo emisha ukumakethwa ngokushesha.
“Ngaphambi kuka-2009, ngesikhathi sokuthuthukiswa komkhiqizo bekufanele sithenge isethi eyodwa, ezimbili, noma ezintathu zezingxenye zensimbi,” kuqhuba uSadler. "Osonkontileka bebengafuni ukukhiqiza amanani amancane kangaka, ngakho intengo ibithanda ukuba phezulu futhi kubathathe amasonto amane kuya kwayisithupha ukuthi balethe ama-prototypes. Uma sidinga ukwenza ushintsho bese sibuyela kuma-subcontractor ukuze bathole eminye imininingwane.—kungase kube into elula njengesethi entsha yabaqaphi bodaka—lokho kungase kwengeze enye inyanga noma ngaphezulu. Manje, singakwazi ukukhiqiza izingxenye zasendlini esikhathini esiyizinsuku, sinciphise isikhathi sokuhola se-trailer entsha kusukela ngokuvamile ezinyangeni eziyisithupha noma eziyisikhombisa ukuya ngaphansi kweziyisihlanu, noma i-trailer eshintshiwe kusukela ezinyangeni ezintathu noma ezine ukuya ngaphansi kwezimbili. "
USadler waveza ukuthi eminyakeni eyishumi edlule, ambalwa ama-trailer ahlanganisa izici zokusika nge-laser, kuyilapho namuhla esesetshenziswa kakhulu. Ngempela, imikhiqizo yakhelwe ezungeze amandla amakhulu emishini yesimanje yokusika i-laser. Enye inzuzo ukuthi ukwenza imishini kunembe kangangokuthi izingxenye zihlangana ngokunembile nangokushesha phakathi nokuhlanganisa, ngaphandle kwesidingo sokuhlanganisa okuthatha isikhathi.
Enye inzuzo ukuthi ukwenza imishini kuyashesha kakhulu, ikakhulukazi nge-fiber laser, ukuthi kuyindlela engabizi kakhulu yokukhipha isisindo ezingxenyeni ngokuhlanganisa izimbobo nezikhala eziningi. Kungaba umsebenzi onzima kakhulu ngakho-ke akukhona ukonga ukwenza ngesandla.
Iseli yokusika i-laser isebenza emini nasebusuku kanye nezibani ezicishayo phakathi nezinyanga zasehlobo, amahora ayi-18 kuye kwangama-20 ngosuku, izinsuku ezinhlanu ngesonto. Esikhathini esisele sonyaka, isebenza ngokushintshwa kosuku futhi icime amahora ayi-10 kuye kwayi-12 ngosuku.
I-Indespension inqume ukungafaki okokusebenza ezishintshayo ngoba icubungula osayizi abahlukahlukene beshidi, okwenza ukulayisha okuzenzakalelayo kube yinkinga. Ububanzi bosayizi bezingxenye nabo bukhulu, busuka ngaphezu kuka-5.8m phansi. Ngakho-ke ukuba khona komsebenzisi kuyadingeka ukuze kulawuleke ukuhlukahluka, ngakho-ke i-manual, isistimu yokuphakamisa i-suction-pad isetshenziselwa ukuphatha amashidi (UMFANEKISO 2).
UMFANEKISO 2. Ukuphatha amashidi ngaphakathi nangaphandle kwethebula le-ByStar Fiber 6520's shuttle kwenziwa mathupha e-Indespension kusetshenziswa idivayisi yokuphakamisa iphedi yokumunca.
Lokhu kunikeza inkampani inkinga, nokho, uma ukukhiqizwa kokukhiqiza kubandakanya isidleke sezingxenye ezimbalwa nje ezilula futhi zisikwa eshidini legeji elincane. Umjikelezo wokusika uyashesha kakhulu emshinini we-fiber laser kangangokuthi u-opharetha akanaso isikhathi sokuqeda ukunyakazisa izingxenye zohlaka lwamathambo angaphambili ngaphambi kokuba ishidi lomshini elilandelayo lilunge, noma ukulayisha okungenalutho okulandelayo etafuleni le-shuttle.
Ngakho-ke, inkampani icabanga ngokufaka ama-micro-tag ezinhlelweni zokusika zensimbi ukuze izingxenye ezinephrofayili zihlale zinamathele kuhlaka lwamathambo, okuvumela lonke ishidi elicutshunguliwe ukuthi lidluliselwe esiteshini esingaxhunyiwe ku-inthanethi, lapho elinye ilungu labasebenzi lingasiza ukususa. izingxenye.
Ezingxenyeni zensimbi ze-laser-cut sheet ezingena kuma-trailer e-Indespension, ama-80% adinga ukugoqwa. Ngokufanelekile, lapho kufakwa umshini wokuqala we-laser, ibhuleki le-tandem lokucindezela elivela kumhlinzeki ofanayo lalethwa futhi (UMFANEKISO 3).
UMFANEKISO 3. Enye yama-trailer ezitshalo ze-Indespension, ebizwa ngokuthi i-Digadoc, ebonisa inani elikhulu lezici zokusikwa kwe-laser kanye nokugoqa okudingekayo ezingxenyeni zayo zengxenye yensimbi.
Kunezinzuzo zokukhiqiza ngokuthola umshini wokusika we-laser bese ucindezela amabhuleki kumhlinzeki ofanayo ngoba bonke basebenzisa isofthiwe efanayo ye-BySoft 7. Lapho ingxenye entsha yakhelwe ohlelweni lwe-Indespension's SolidWorks CAD futhi ithunyelwa ku-software yokulawula i-Bystronic, yona ngokwayo equkethe ukusebenza okunamandla kwe-3D CAD/CAM, imodeli ikhiqiza uhlelo lokusika i-laser nokulandelana kokugoba ingxenye, okuhlanganisa indawo ye-backgauge kanye nethuluzi. ukuhlela, ngaleyo ndlela kuncishiswe ukubambezeleka kanye nesikhathi sokuphumula.
Isofthiwe efanayo, enamandla okulingisa aphelele, inesibopho sokufukamela inombolo enkulu yezingxenye ezivela eshidini, ukudala izinhlelo zokusika nokunikeza umbono wenqubo yokukhiqiza, okuhlanganisa ukufinyelela ngokushesha ekukhiqizeni kanye nedatha yomshini.
“Sizibophezele ekuholeni imakethe mayelana nokuqamba izinto ezintsha, ikhwalithi, kanye nemininingwane yezemvelo,” kuphetha uSadler. "Ukuthengwa kwe-Bystronic fiber laser kusisiza ukuba sifeze lezi zinhloso, kanye nokuhlinzeka ngokunyuka okudingekayo kakhulu kwamandla okukhiqiza. Kubonisa nokuzibophezela kwethu ekukhiqizeni kwe-UK, okuyingxenye ebalulekile ye-ethos yenkampani yethu."
S&A I-Teyu ikhiqiza ikakhulukazi isiqandisi samanzi esiqandisini iminyaka engaphezu kwe-16, S&A Upholile isetshenziswa kakhulu emikhiqizweni ehlukahlukene yezimboni, esebenza nge-laser kanye nezimboni zezokwelapha, njengama-laser anamandla amakhulu, ama-spindles anesivinini esiphezulu apholile ngamanzi, imishini yezokwelapha kanye neminye imikhakha yobungcweti.
S&A Teyu I-Recirculating Water Chiller CWFL 1500 yomshini wokupholisa we-Fiber Laser
